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    Crescent Dunes Solar Energy Project Part 2: Building the Power Plant

    Outside Tonopah, Nev., a construction team of 600 is working to get the Crescent Dunes Solar Energy project up and running by 2014. WIRED has an exclusive look inside the construction of this first-of-its-kind renewable-energy power plant.

    Released on 12/03/2013

    Transcript

    [Narrator] We're here at the

    Crescent Dunes Solar Energy Project

    that utilizes molten salt for energy storage.

    Given that the plant is the first of its kind

    of this technology in the world,

    there's an urgency to get this plant up and running.

    It's a very exciting opportunity

    to bring new technology online.

    (bright upbeat music)

    [Man] The construction period

    from first shovel in the ground

    to kind of electricity delivery to the homes

    is about a 30-month process.

    (bright upbeat music)

    [Brian] We have about 600 construction workers on site,

    all working very long shifts to complete the process.

    We've completed all the heavy civil work

    and all the pieces are in place.

    (bright upbeat music)

    My name is Emily and I'm a resident of Tonopah, Nevada.

    I work out here at the solar reserve

    and we assemble the heliosestats.

    [Brian] Right now, we're standing

    in the heliosestat assembly area.

    It's similar to any kind of car assembly plant.

    The frames come from the back of the shop,

    and we assemble the mirrors at the front.

    (drills whirring)

    The final part of the assembly is the calibration process.

    There are screws in the backing plate

    of the heliosestat mirror, and these screws are adjusted

    by technicians in the assembly process

    to bring this calibration of this mirror

    and the tolerances within a millimeter.

    Once the heliosestat has completed the calibration process,

    it is rolled out of the building, loaded on a trailer,

    and delivered out to the field behind me.

    Once it meets its position,

    it takes a approximately 11 minutes to install.

    (bright upbeat music)

    The heliosestat mirrors have been

    given fairly rigorous testing:

    ice, hailstorms, wind, sand, dust, that sort of thing,

    and they will go for the life of the planet.

    The size of the facility really is dictated

    by the efficiencies of the edge of the mirror.

    (bright inspirational music)

    You really look at the economics

    on building one more ring of mirrors.

    Are you getting enough electricity

    or enough energy out of that to justify making it bigger?

    Probably one of the more significant challenges

    in building these power plants,

    they were built in remote areas.

    So logistics become a big piece of the puzzle

    in actually getting the delivery

    and the people to the site to install the equipment.

    How can we do it more cost effectively?

    What can we do on the next project?

    This technology really is designed

    for large-scale facilities, utility-size.

    We do have scaled down versions

    that we're looking at for large industrials.

    Once we go into commercial operation,

    we'll have a whole new set of lessons to learn

    that we'll be able to capitalize on

    to get to that next facility

    and continue to get our cost curve going down

    to meet future energy demand.

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