How the Nuro Robotic Delivery Car Was Built
Released on 07/11/2022
[Narrator] An automated car, one that relies on sensors
and complex algorithms to navigate,
is a challenge that many companies are tackling.
But if an automated car was only designed to transport goods
and not people, how might it look?
They don't have steering wheels.
They don't have pedals.
They don't have seats.
There's no way for a person to sit inside of this vehicle.
It is completely focused on goods.
[Narrator] Wired spoke to Nuro's chief technology officer
and design head to learn how they engineered
their robotic delivery vehicle.
[upbeat music]
This is Nuro, an automated delivery vehicle.
We've now gone through three generations
of vehicle development and we learned so much
from even just some of the hardware design elements
or the way that the vehicle operated on roads
or how it interacted with our autonomy stack
[Narrator] Companies around the world are developing
robotic delivery vehicles to aim at cutting down
on our local trips, picking up groceries
and delivering food.
The team tackled two challenges when making the robot,
getting the technology right
and designing a car from scratch.
It starts here with their arch.
So here you can see a main lidar,
which has 360 degree view of the world,
creates a really robust point cloud
for our system to use to know exactly
where everything is around it.
I would describe it as the ears
and the eyes of the vehicle.
We have a camera detects traffic lights
and then we have 360 cameras all the way around as well.
Part of the reason why we have that distinctive arch
is so that we can pack all of that long range
sensing technology into an integrated sensor pod.
It also means if we wanna upgrade the sensor pod
we can do that without completely tearing up
all the beautiful body panels that you made
in the rest of the vehicle.
[Narrator] The team debuted their first design,
the R1 in 2018.
So R1, we built that within the very first year
of the company even existing from ideation to design,
so it was a really rapid, really fast program
to get R1 up and running.
We learned a lot about the capacity
that we need in the vehicle.
So we had to adapt the cargo volume
to make sure we fit 24 bags of groceries
and get all the way up to 500 pounds of cargo volume.
One of the things we changed with R2
was having the doors go a bit higher
as some tall folks might bunk their head on the top
of the the shorter doors on R1.
With R2, we wanted to make a fleet of these
and so we really took our time to really detail design
of custom electric vehicle chassis with a little bit
of a different body panel set up
so that we could actually make a large fleet of these.
[Narrator] In their latest model,
the team honed in on designing a car that was friendly
to pedestrians but suited for the road.
The front face was designed to evoke a friendliness,
the lights, for example, they're circular,
they look friendly, they're little cut off on the top
so they has a sense of urgency as well
because we want to be friendly, we wanna be inviting
but we also don't want to communicate, you know what?
Take five, six, seven, 10 minutes to unload your grocery
because at some point we have to get to the next person.
[Narrator] They also reimagined how the car sounded.
[car beeping]
Took us about six months and with multiple iterations
because you're designing a sound on a laptop
but you can really just tell how it sounds
when it's on road, when it's driving
and it mixes in with the sounds of the movement.
We spent a lot of time on the speaker actually as well.
What we realized if you, at some point,
want to operate in cities
and you have a lot of background noise,
you have to have a much bigger speakers.
We've positioned microphoness around the vehicle
for detecting emergency vehicle sirens
and so that's what's actually going on back here.
So even during the time from R1 to R2,
you saw a really big upgrade in the sensors
that we had on the vehicle
and the same thing is happening now from R2 to the Nuro,
is a massive upgrade, both in the capabilities
of the sensors that we have, our lidar, our radar,
our cameras, as well as the compute,
which is the brain of the vehicle, have all been upgraded.
[Narrator] In their latest version,
the team added safety features
like an airbag to protect pedestrians.
That's what's actually packaged right behind here,
in that worst case scenario,
protect someone's head and neck
and really minimize the injury to them in that scenario.
[Narrator] Before they build their prototypes,
they start with a wooden model.
The wooden model was really the first functional prototype
that we built off our current vehicle.
We've experiment with loading floor height,
with the volume of bags that we wanted to accomplish.
We take the feedback that we're getting
from the engineering team
and wrap whatever components we receive.
Mill them out of clay, do adjustments by hand,
then 3D scan them and put them back in ducad,
all the way to tooling release.
So it's a really interesting, actually very manual process.
And what Daniel described is really going
from very low fidelity models to very high fidelity models.
You can do that with a wooden model
but it's much more painful to do that
with a full clay model 'cause once you do that,
it's expensive and you don't wanna do that multiple times.
[Narrator] Nuro plans on hiring out their vehicles
to companies who will use their fleet to deliver everything
from packages to pizza.
Right now, the company is operating
on the roads in Scottsdale, Arizona, Houston, Texas
and the Bay area with plans to expand nationwide.
I can't wait to see over the next five years
how this really scales and starts to get out
and really give people time back.
[upbeat music]
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